info@infravolt.in ISO 9001:2015 - Quality Management Systems

Busbar Product Range

Electric Busbars

Copper & Aluminum Busbars

Copper & Aluminum Busbars made as per requirements with inserts, sleeving and plating. Designed for strength and reliability, they meet demanding application requirements with consistent quality.
Design with Precision. Manufacture with Consistency. Deliver with Accountability.

Dimension

Thickness - 0.8 to 30mm

Length - 50 to 3000mm

Finish

Tin Plating

Silver Plating

Sleeving

Powder Coating

Riveting

Engineered for High-Performance Power Systems

High Conductivity & Low Loss

Optimized performance for efficient power transmission.

Precision Manufacturing

State-of-the-art machinintg, bending, laser cutting & assembly.

Custom-Built Solutions

Designed to meet application-specific requirements.

Quality Assured

ISO 9001:2015 certified processes with rigorous quality control.

Specific Skills & Capabilities for Manufacturing Copper & Aluminum Busbars
  • Manufacturing using ETP Copper, Electrolytic Grade Copper, Aluminum EC Grade, and Alloy Grades
  • Handling of high conductivity copper and aluminum materials
  • Material identification, traceability, and batch control
  • Incoming raw material inspection with conductivity and dimensional verification
  • Drawing interpretation and manufacturing as per customer drawings
  • Preparation of GA drawings, fabrication drawings, and dimensional reports
  • Understanding of current carrying capacity and heat dissipation requirements
  • Knowledge of phase segregation, neutral and earth busbar arrangements
  • Custom busbar profile development for switchgear and panel applications
  • CNC laser cutting for precision profile manufacturing
  • Busbar punching, slotting, notching, and shearing operations
  • Hydraulic bending and edge bending operations
  • Hole alignment accuracy for panel and switchgear assembly
  • Operation of busbar processing machines
  • Copper and aluminum punching up to heavy thickness sections
  • Bending with angle accuracy control
  • Twisting and edgewise bending operations
  • High precision drilling and tapping
  • Deburring and edge finishing
  • Tin plating and silver plating support
  • PVC sleeve and heat shrink insulation application
  • Surface cleaning and oxidation prevention treatment
  • Identification laser marking
  • Buffing
  • Powder Coating
  • Busbar assembly for LT panels, PCC, MCC, APFC, and distribution boards
  • Fabrication of neutral links and earth bars
  • Support insulator mounting and busbar chamber assembly
  • Flexible and rigid busbar integration
  • Panel interconnection busbar systems
  • Dimensional inspection using Vernier, micrometer, pin gauge, feeler gauge, thread gauge, torque meter, and measuring tools
  • Preparation of inspection reports and quality documents
  • Thickness and flatness verification
  • Conductivity and visual inspection
  • Hole pitch and bending angle verification
  • First piece approval and in-process inspection
  • First artical inspection and quality plan
  • Process flow chart preparation
  • BOM and production planning support
  • Production route card preparation
  • Technical documentation and inspection formats
  • Work instruction and SOP preparation
  • Compliance with customer technical specifications
  • High volume production capability
  • Custom-made busbar manufacturing
  • Short lead-time execution capability
  • Coordination with design, production, and quality departments
  • Experience in switchgear and electrical panel industry requirements
  • AutoCAD for busbar drawing and layout preparation
  • Advanced Excel for production and inspection data
  • Dimensional report preparation
  • Technical data management and production tracking
  • Copper busbars
  • Aluminum busbars
  • Flexible busbars
  • Earth bars
  • Neutral bars
  • Busbar supports
  • Busbar chambers
  • Busbar connectors and links
  • LT panel busbar systems
  • Power distribution busbars

Custom Busbar Assemblies

Customized busbar assemblies to suit specific customer requirements.

Let's Connect
Heat shrink sleeving provided as per customer requirement.
Control Plan - Busbar Manufacturing

Stringent adherence to control plan established during development stage for continuous product quality maintenance and seamless scalability of volumes.